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SA-78NCE series
High Tensile Steel Tube Sawing Line
Sawing + Deburring + Length Measuring + Stacking
The new SOCO SA-78NCE brings you the latest technology in High Tensile Steel Tube Sawing. Its unique design and cutting system brings the highest saw blade life in such applications, as well as unparalleled performance and speed.
    Main Features:
  • Especially suitable for Sawing Automotive parts such as Impact Beams, Chassis and Cross Bar tubing.
  • High Tensile Tube Sawing (up to 120 kg/cm²).
  • TCT and HSS Saw Blades may be used.
  • Electric Servo Controlled Feeding and Cutting.
  • i2® Touch Screen Graphical Controls with Automatic Recommendation of Cutting Parameters.
  • Unique Blade Holders and Gearbox Brake System for complete backlash elimination.
  • Connectable to SOCO Deburring, Chamfering, Length Measuring and Stacking Systems.

Equipped with a Bundle Loading Magazine and with an Output Gate of 2, 3 or 4.5 meters, the SA-78NCE offers the highest sawing output for High Tensile, Mild Steel and Stainless Steel tubes and pipes. SA-78NCE may be equipped with 2 different saw blades: TCT saw blades for High Tensile Materials and other Steels, and HSS saw blades for mild and stainless steel.

It is capable of sawing various shapes of profiles such as round, rectangular, square tubes and round bars. As part of an automation cells, It may connected to SOCOˇ¦s Brush Deburring(BDB-70),Chamfering (DEF-FA/76-V),Length Measuring (LM-3000) and Stacking (STK-3000).Together with SOCOˇ¦s i2® (Intelligent Interface) control system and Touch Screen, the SA-78NCE offers precision and versatility, while allowing for quick setup times between different tube materials, sizes and lengths.

    High Tensile Steel
The High Tensile Steel Tube is now widely applied in the global automotive market. In order to achieve higher fuel efficiency and lowering materials costs, thicker tubes and solid bars have been replaced by thin wall High Tensile tubes, which offer lower weight without compromising in strength and safety. With a much higher tensile strength (80~120 Kg/cm²) than conventional steels (40~50 Kg/cm²), this material is highly employed in key areas of cars in for structural (chassis) applications and impact protection.
    Performance (with SOCOˇ¦s TCT Saw Blade):
  • OD50 x 30 X 1.2t, L = 366mm, Tensile Strength = 100 Kg/cm²
  • Sawing Time:3.8 seconds
  • Saw Blade Life:more than 10,000 Cuts
    Machine Features:
  • High Speed Sawing: the average sawing cycle times can be up to 4.5 seconds for most sizes.
  • i2® control system for Automatic Recommendation of sawing parameters with a minimal number of settings.
  • Standard with 6.5 meters Bundle Loading Magazine (MB6), optional 8.5 meters (MB8) and 12.5 meters (MB12.)
  • Capacity up to Ø76 mm tubing.
  • Automatic separation of first and last cut vs. working pieces.
  • First and crop cuts down to 25 mm.
  • Electric Servo Controlled Cutting and Feeding.
  • 3 ~ 5 minutes setup time between most tube sizes.
  • Quick Saw Blade Change system.
  • Safety covers for operational safety and minimizing noise levels.
  • TR-76 tube bundling system ( Optional ).
  • 1 or 2 optional length stoppers with Digital Length Readout.
  • 2 Loading Positions available: Left Side and Right Side Loading Magazines.
  • Sawing Lengths up to 4.5 meters.
  • May connected to SOCOˇ¦s Deburring(BDB-70)/Chamfering (DEF-FA/76-V), Length Measuring (LM-3000) and Stacking (STK-3000).
    Length Measuring - LM-3000
  • Length Measuring System with Programmable Interface and Touch Screen.
  • Length measuring tolerances of +/- 0.01mm.
  • Motorized measuring length adjustment.
  • Automatic separation against rejected parts.
  • Automatic Stoppage when rejected parts reach a set quantity.
    Stacking ˇV STK-3000
  • Suitable for Round Tubes and Profiles.
  • Standard with Safety System for Unloading of finished parts without production stoppage.